OUR SPECIALLY DEVELOPED DIGITAL PROFILE MAPPING IS A CUSTOMIZED PROCEDURE FOR USES IN TURBINE OVERHAULING, NORMAL MAINTENANCE & FORCE OUTAGE.
DPM PATENT IN PROGRESS
- TURBINE ALIGNMENT & SETTING
- TG DECK MONITORING
- CATENARY MEASUREMENTS READINGS
- COUPLING FACE RUNOUT & CORRECTIONS
- ROTORS AXIAL RUNOUT
- COUPLING FACE MATCHING
- CASING PARTING PLANE MATCHING
- DIAPHRAGM CANTERING
- LP ROTOR & CASING BLADES INSPECTION
- OVALITY MAPPING
- ID FAN ALIGNMENT
Our developed Digital Profile Mapping (DPM) is used to analyze turbine in-process important activities with real-time guided results to make better and faster decisions. DPM saves productive days of total schedule of the turbine overhauling and at the same time accurate results. Also, conventional methods like blue ink check, frequent bolt tightening and loosening, unguided scrapping, pot leveling etc. are eliminated and frequent handling of the heavy components is highly reduced.
TURBINE ALIGNMENT & SETTING
Rotor Setup & alignments by providing shim adding & removing
TG DECK MONITORING
Deck periodical monitoring & deck behaviour analysis support
CATENARY MEASUREMENT READINGS
Pot Level, Pedestal Elevation checks & Periodical Monitoring
By the Catenary Mapping, the design deviations can be analyzed and problems like Shaft or bearing Vibrations or temperature rise in Babbitt metal can be controlled. We also know that during the first few years of operations of the unit, the possibility of the disturbance of catenary is much more due to the settlement of the foundation frame. So to achieve the best alignment of rotors and loading on the bearings, Catenary becomes a very important factor.
Catenary Measurement by our procedure takes approx. 2-3 hours and can be squeezed into any available time slot within 24 hours. During this activity, there is NO WAITING TIME required as in conventional procedures due to controlled temperature, environment, air pressure stability
COUPLING FACE RUNOUT & CORRECTIONS
Convex or concave behaviour-digital face matching-guided scrapping with continuous laser reading of coupling
ROTORS AXIAL RUNOUT
Adjustment support-setting & fitments
COUPLING FACE MATCHING
After couple, certain sequence of bolt tightening can be defined
CASING PARTING PLANE MATCHING
Control guided scraping
LP DIAPHRAGM CANTERING
Elevation & left-right shim values
LP ROTOR & CASING BLADES INSPECTION
Chord length-tip angle-pitch-throat
ID FAN ALIGNMENT
We provide the best quality 3D Laser Scanning of old & congested plants, structure, piping &supports for As-Built primitive modeling& GA layouts drawings. By incorporating specifications and P&ID details the ISO metric drawing with BOM can be extracted or delivered. This service will be a good help in RENOVATION, REVAMPING, CAPACITY ENHANCEMENT DESIGN STUDY, MODERNIZATION & EQUIPMENT SHIFTING & REPLACEMENTS.
Main stream with HP Bypass
Hot reheat with LP Bypass
Main stream to aux PRDS
Main stream drains, vents and warm-up connections
Cold reheat to HP heater#06, desecrator, aux PRDS
Hot reheat to aux PRDS
Hot reheat drains, vents and warm-up connections
Entire Boiler from outside, it’s top & support structures
Our working procedures are based on world class standards & the output qualities are appreciated by all of our customers worldwide.
Our recent projects are KOLAGHAT THERMAL POWER STATION-Power Plant (GE-POWER & GE-NTPC), SANJAY GANDHI THERMAL POWER STATION-BIRSINGHPUR (GE-POWER), MAHAGENCO-BHUSAWAL, TIRORI & CHANDRAPUR
3D MAPPING & AS-IS SPECIAL ASSISTANCE
To support New Installations and Compatability at with existing areas.
• FINALIZING LAYOUT FOR FGD INSTALLATION
SixD is providing specialized assistance by 3D Mapping for As-is & As-Built Details which supports in finalize the layout of FGD and surrounding existing area. Our 3D model created by this methodology is within ±2mm to ±3mm accuracy. The provided model will be used for extracting As-Built Layout drawings to get help in simulations, changes/modifications for fitting FGD plant in existing plant defined area. All the required layout 2D drawings can be extracted from this model as- and- when required for review and finalizing the layout of FGD plant and the existing plant facilities.
• BOILER LAYOUT FOR RETROFITTING SCR/SNCR UNITS
• OLD STRUCTURE RE-ASSESSMENTS & STABILITY CHECKS
• PIPING RLA STUDIES
OUR RECENT PROJECTS
DIGITAL PROFILE MAPPING
NTPC Dadri (500MW Unit 5 & 6, 210 MW Unit 2) • NTPC Sipat (660 MW Unit 1,2,&3) • NTPC-Korba(210 MW Unit 2) • NTPC-Ramagundam (500MW), RELIANCE Sasan (660MW Chines Unit), TATAPOWER-Jamshedpur, JSW-Ratnagiri (660MW), ACB INDIA-SPECTRUM(50MW Unit-I) • NTECL Vallur (500 MW Unit-3) • TAQA & NLC- GE POWER • SEMBCORP NELLORE (660MW) • UPRVUNL & GE POWER (250MW Unit-6)
AS-BUILT 3D MAPPING
Our recent projects are GE-POWER & GE-NTPC KOLAGHAT THERMAL POWER STATION-Power Plant , GE-POWER SANJAY GANDHI THERMAL POWER STATION-BIRSINGHPUR , MAHAGENCO-BHUSAWAL, TIRORI & CHANDRAPUR