Our Process
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Our expertise in Dimension Control & Measurements provides cost-cutting solutions to establish perfect alignments, positioning & accurate Benchmarks.
  • 3D Measurements
  • Ovality & Concentricity
  • Centering Inspection & Guidance
  • Verticality – Elevation Checks & Adjustments
  • Marking & 3 Dimensional Positioning
  • Level Inspection & Adjustment Guidance
  • GD&T Check

OUR DC SERVICES

Installation & Erection for New Projects
Benchmarking -Transformation of Civil Benchmarking to Precise mechanical coordinates.
Civil Construction’s Level Verification & corrections
Precise Alignment
Final Inspection & Reporting
Maintenance
3D INSPECTION OF EQUIPMENT
MECHANICAL SURVEY OF OLD EQUIPMENT FOR REVAMPING
REAL TIME GUIDANCE FOR PART REPLACEMENTS
EQUIPMENT MISALIGNMENT VERIFICATION & RECTIFICATION
Inspection
LARGE PART INSPECTION
BIG STRUCTURE ALIGNMENT GUIDANCE
OVALITY & CONCENTRICITY INSPECTION
LEVEL INSPECTION
GD&T CHECK
Our In-Process Dimension Control Services include precise 3D Measurements, Alignment, Levelling, Elevation checks, Real-time guided positioning & markings which are very useful in big objects’ or structures’ overhauling, Maintenance, Installations, erections & assemblies.
These inputs help the machining team in reconditioning and repairing of components & big structures guided alignments for engineering industrial applications.
Dimension Control measurements help the machining team in
reconditioning and big structure guided alignments.
In Industrial applications, while using old or used machines, it is seen that several times in operations the auxiliaries & prime movers gets breakdown, due to misalignment & absence of benchmarks which results in loss of Important Production time and repair cost. 
By using our expertise DC services, our clients have eliminated these uncertainties in their working operations.
 
HOT ROLL STRIP – Verticality Elevation & Flatness Check
SHEAR & BENDING ROLLERS – Positioning & Alignments
CSP – Center Line Alignment Check
VERTICAL CASTER – Alignment Check & Corrections
SKIN PASS MILL – Roller Position & Center Line Alignments
PLATE MILL HOUSING – Alignments, Positioning & Parallelism
CCR – Benchmarking, Positioning & Alignments
RECOILING MILL – Positioning & Markings
We have proven expertise in Steel, Power, Defence, Automotive, Aerospace, Heavy Engineering Industries.

The Benefits of our DC Process over traditional methods

Incorrect alignments result in vibrations or wear & tear on supports like bearings, belts and couplings. By uses of our Dimension control expertise, we can save potential serious consequences and ensure precise alignments, saving min 30-40% time over conventional methodology.

In a project of 200-500meter length, our expertise procedures provide volumetric end to end alignments within 0.5 to 1mm accuracy as compared to conventional 10 to 20mm accuracy.

In conventional methods calculations are done manually, making the process complicated, with high possibility of human error. In dimension control the calculation is done by the software.

Our expertise procedure of DC works with absolute coordinate system. Once benchmarks are set, the work can be done in multiple directions by multiple positions hence, there is high flexibility in working with minimized error.

With a single measurement, all possible geometric parameters (linear, horizontal, vertical, straightness, flatness, diameter etc.) are analyzed.

Real time guided assistance (live measurement parameters on PC screen), which enables the user to watch, build and make corrections

By using our proven expertise, the projects can be completed in 40% less time and 10 times more accuracy over conventional working.

SixD team provides value added 3D measurements assistance for Automotive and Aerospace industries. This includes Floor markings for installations, complete fixture line setups for new launchings, Jigs & Fixtures verifications, robots accurate positioning as per planed layouts, periodical inspections and further assistance in shutdown & in rectifications. Our team has been appreciated by RENAULT-NISSAN, FORD, SUZUKI, HONDA, AES, SAI PROJECTS, ABB, KUKA, TATA ADVANCE, HAL etc. for in-time expertise support & setups assistance in various new model launchings.
OUR RECENT PROJECTS
TATA STEEL & DANIELI INDIA: LD#2 Castor-3 Segment Pad Alignment And Slab Caster Alignment Survey • HINDALCO-BIRLA COPPER: CCR1 -Inspection • SMS SIEMAG & JSW: Slab Caster Installation, Surveying and Alignments • JINDAL STAINLESS STEEL-HISAR: CRD2 Mandrel Alignment Survey • VIZAG STEEL PLANTS & DANIELI INDIA: CCM1, CCM2 & CCM3 Billet Caster Installation, Surveying and Alignments • POLYCAB & VEDANTA:Copper Line Rollers & Strands Alignment • SMS: Skin Pass Mill CRM 1 • BOKARO STEEL: Gear Box Alignment • DANIELI– Caster Alignment
OUR EXPERIENCES

We ensure the best Quality, Timely delivery, and Safety in all our workings.

STEEL

Hot Roll Strip

Hot Roll Strip

BOKARO STEEL

Roller Paint Mill

Roller Paint Mill

ROURKELA STEEL PLANT

CSP

Precise Measurements & Positioning & Inspection

JSW DOLVI

Recoiling Mill

Recoiling Mill

TATA STEEL

Plate Mill Housing

Plate Mill Housing

ROURKELA STEEL PLANT

COPPER

Continuous Copper Rod Mill

Continuous Copper Rod Mill

HINDALCO DAHEJ

Ryker

Ryker

AUTOMOTIVE APPLICATION

VEDANTA

VEDANTA

WINDMILL & SOLAR APPLICATION

DEFENSE AND AEROSPACE

CIMMCO/KCP

CIMMCO/KCP

POSITIONING & AUGMENT

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